Steelman Steel Enterprise Management System - Steelman Steel Enterprise Management System

• Determines feed stock requirements to produce the finished product.
• Determines profit margin between standard cost to make a product, and the price given to a customer.
• Validates order manufacturing feasibility of inquiry given the equipment capabilities and production standards as defined in the production standards module.
• Determines optimal route.
• Confirms production capabilities.
• Forms the basis for standard cost.
• Apply stock to orders using intelligent search methods to ensure that your customer’s requirements are met, and your inventory is being used cost effectively. Support for toll-processing and vendor managed inventories is provided.
• Support is provided for a wide range of standard steel processes, including Slitting, Cut-to-length, Shearing, Galvanizing, Pickling, Straightening and Pipe and Tube Manufacturing. Other processes can be easily added.
• Work orders for production are generated automatically when orders are created.
• A work order can include several work order steps, each describing a single operation at a work center.
• Production orders can include multiple sales orders.
• Standard yield losses, throughput rates, scrap produced and processing transformations are calculated dynamically using user-defined rule-based tables.
• Production results are tracked against the production order for reporting and cost calculations. Work-In- Process costs are calculated dynamically.
• Record production directly on handheld wireless devices.
• Scrap and return-to-stock quantities are tracked against each production order.
• Develop a realistic production plan for each order that minimizes production inventory costs, and can be quoted to the customer with confidence.
• Notify Production and Sales staff of potential scheduling problems that may affect on-time delivery so that corrective actions can be taken pro-actively.
• Manage and distribute schedules and work orders throughout the plant, with minimal manual effort and paper work.
• Provide timely and accurate production and schedule compliance reports to line and senior management.
• Production schedules are monitored/flagged daily to identify orders that are running ahead or behind schedule, and production schedules are auto-updated.

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